Engineering Consultation Services

We have experience in computational fluid dynamics and heat transfer consultation, structural design verification, metallurgical/material specification, failure analysis, casting method design and foundry consultation.

Some of our recent projects include:

Optimization of quench tank

Optimization of quench tank design, specifically the nozzle assembly, in order to achieve the best possible cooling rate for rapid quenching of cast wear parts. The project was sponsored by the NFTN and the client is Active Foundry.

active quench tank

Pump station analysis

Comprehensive analysis on pump station: pump characteristic curves and system design evaluation. Minor losses due to pipe system design evaluated through simulation. Client was the municipality of Orania.

Flow through pipe

Stresses on briqueting pads

Investigate tolerances on surface finish, and the resultant stresses. Client: Enviroserv.

Briqueting pad

Molten salt electrolysis

The purpose of this simulation was to calculate the thermophysical state of a lithium chloride electrolysis cell during typical isothermal operation. These mathematical results can then be used to better understand the operations of such a cell and optimize future design. Client: CSIR.

Molten salt electrolysis

Casting method design

We can help with selection of a foundry if you want to manufacture a product as a casting, and we can offer a comprehensive quality control of the subsequent process. The following video shows a filling simulation of a method design we did for Active Foundry:

With each project we can also provide a comprehensive CAD service.

Comprehensive list of past and present customers:

CSIR, Transnet, SCAW group, Eclipse, Thomas Foundry, High Alloy, MIS, IPT, Halberg Guss, Mittal, University of Pretoria Chemical engineering, TUT chemical engineering, TUT applied mathematics, Hi-alloy foundry, Halberg Guss,
Zealous die casting, Active foundry, New Concept Projects (NCP), Mechcal, AIF, Mintek, PRIMA foundry, Energiteq / Vaal University of Technology, University of Pretoria, Nelson Mandela Metropolitan University, Enviroserv.

Feel free to contact us to discuss your particular consultation needs, and to receive a quotation: